Selection of equipment for recycling tires into crumb rubber
Recycling tires into crumb rubber is a relevant and profitable business that contributes to solving the problem of recycling used car tires. In this article, we will look at what equipment for recycling tires into crumb rubber can be purchased from Chinese manufacturers, as well as the features of choosing and installing recycling lines.
Stages of tire recycling on equipment
The tire recycling process can be roughly divided into several stages:
1. Tire preparation
At this stage, the metal cord is pre-removed, which is important for further redistribution of raw materials. This can be done with the help of special machines and shredders.
2. Shredding
The next step is to grind the tires into crumbs. For this purpose, shredders (shredders) are used, which crush tires into smaller particles.
3. Metal separation
After grinding, an important step is the separation of the metal parts using magnetic separators.
4. Final processing
At this stage, further processing of crumb rubber is carried out to improve its quality. For this, additional machines are used, such as crushers, which grind the crumbs to the desired sizes.
Tire Recycling Equipment
When it comes to tire recycling, it's important to choose equipment that's right for your needs and type of business. There are many models of machines and lines designed to process tires into crumb rubber, including large factories and mini-mills.
Main Types of Tire Recycling Equipment
- Shredders – are designed for pre-shredding of tires.
- Guillotine – are used to cut tires into specific parts.
- Shredders – crush tires to small pieces.
- Recycling Lines – automated kits that include all stages of processing.
Advantages of Tire Recycling Equipment
- Process automation "Many lines are equipped with automated systems that simplify the processing process.
- High performance "Modern machines allow you to process a large number of tires in a short time.
- Cost savings "The use of high-quality equipment allows you to reduce processing costs.
Types of Tire Recycling Machines
The choice of machines depends on the purpose of processing and the amount of work. Let's consider several popular models:
1. Rubber Recycling Machine – Price and Benefits
These machines have a high degree of performance and can work with various types of tires. They are great for recycling cars and trucks.
2. Twin shaft rubber shredders
Twin-shaft shredders efficiently recycle rubber, allowing you to get high-quality crumbs. They work on the basis of two shafts that rotate in opposite directions.
3. Tyre cutting guillotines
Guillotines are an important element in production lines because they allow tires to be cut into the right parts easily and quickly.
Tire Recycling Lines
Tire recycling lines come in a variety of configurations and models. For each business, it is important to choose a line that meets its needs.
Tire Crumb Recycling Line (model LPSH-400)
This line is designed to process car tires into fine crumb rubber. It is ideal for medium-sized businesses and allows you to recycle up to 2-3 tons of tires per hour.
Line for recycling used tires into crumbs ATR-300
The ATR-300 line is designed for the recycling of used tires and can process up to 300 kg of rubber per hour, turning it into high-quality crumbs.
Mini Tire Recycling Plants
Mini-mills are ideal for small and medium-sized businesses . These plants ensure the entire processing process – from grinding to the finished product.
Advantages and Characteristics of China Tire Recycling Plants
Chinese manufacturers offer a wide range of tire recycling equipment. Among the advantages of Chinese lines, it is worth noting:
- High quality "Chinese factories offer equipment that meets international standards.
- Affordable prices – Chinese tire recycling lines can be a profitable investment for businesses.
- Customized Solutions "Chinese manufacturers offer solutions that can be adapted to the specific needs of customers.
Popular models of Chinese lines:
- Ecogold 1100 - The model is designed to recycle tires and other types of rubber into fine crumbs.
- ATR-500 – a model with increased productivity, suitable for large productions.
- LPSH-400 – optimal for medium-sized production capacities.
Equipment cost and delivery time
The cost of tire recycling equipment varies depending on the capacity and capacity of the line. The average price for mini-mills and lines for converting tires into crumb rubber is between $500,000 and $2,000,000, depending on the configuration and equipment added.
Expected delivery times
Equipment deliveries usually take from 2 to 6 months, depending on the model and the specifics of the order.
How to Choose Tire Recycling Equipment
When choosing tire recycling equipment, it's important to consider a few key factors:
- Tire Type – for cars or trucks.
- Performance – how many tires need to be recycled per day or hour.
- Budget — how much you are willing to invest in equipment.
- Specifications – performance, power, type of rubber, etc.
Advantages of a Tire Recycling Business
Recycling tires into crumb rubber is not only an environmentally friendly solution for waste disposal, but also a profitable business. Some benefits of this business include:
- Stable demand – Crumb rubber is used in various industries, such as construction, road construction, production of coatings for sports grounds.
- Low operating costs – after the installation of the equipment, the cost of its operation is minimal.
- Environmental sustainability "Tire recycling helps reduce waste and reduce the burden on the environment.
Choosing tire recycling equipment is an important step for a successful business. With the right approach and the choice of high-quality equipment, you can not only solve the problem of waste disposal, but also make a profit. Look out for Chinese production lines that offer excellent value for money.
